QualificationsStatistical analysisPlastics injection moldingPresentation skills2D animationProduct developmentBachelor’s degreeMaster of ScienceBachelor of ScienceMaster’s degree
As an Integration Engineer at FRL, you will partner with internal design teams from early conceptualization and development of high fidelity prototypes to deliver high volume consumer products. As an integral member of the core development team that bridges the space between one-off Product Engineering prototypes and manufacturing partners, your responsibilities will help shape the future success of our products. Your role will collaborate cross-functionally within the engineering community such as ME, EE, OE, MFG, RE and test disciplines. This position will have the opportunity to influence product design decisions, own a substantial aspect of our scaled manufacturing builds, and develop processes with line-of-sight to mass production. The ideal candidate has demonstrated ability to collaborate with internal design teams and external production partners. More so, we are seeking experienced engineers that have demonstrated success navigating through the development and execution of end-to-end manufacturing processes in support of new opto-mechanical products. The candidate will also have a strong ability to communicate to all levels of an organization – from management and higher-level strategy planning to the technicians and leads on a manufacturing floor.
Work with the hardware engineering team to understand product design intent and be the driver of manufacturing systems and process integration into a small-scale manufacturing line, with line of sight to high volume production quantities.
Function as an expert in Design for Excellence (DFx) methods and will advise mechanical, electrical, and optical design engineers in implementing design for assembly and manufacturability into their designs.
Guide the integration of product elements to achieve optimized designs. As an expert in these areas, you will work with external partners to improve designs, define processes, and develop equipment to manufacture and verify industry leading products.
Lead design review activities including: DFx reviews, Failure Modes and Effect Analyses (FMEA) for Design and Processes, and Process Feasibility Reviews.
Manage internal and external partner teams in the execution of process design, experimentation, and bring-up.
Manage external design contractors and manufacturing technology partners in the design, creation, and qualification of assembly and characterization equipment and advanced manufacturing processes.
Leads and informs on problem solving, root cause analysis, and other continuous improvement initiatives, first by setting the example and establishing process, and then by ownership over the area.
Evaluate prospective vendors (CM, Supply Chain) for process and quality capability based on project needs.
Partner with engineering teams to define product manufacturing strategy plans based on product requirements.
Willingness to travel domestically and internationally.
Bachelor of Science in Mechanical Engineering, M.S. in related engineering discipline or equivalent experience
7+ years industry experience directly contributing to product development or high-volume manufacturing process engineering involving consumer electronics, electro-mechanical systems manufacturing, and integration within a concurrent environment
Experience with communication skills, problem-solving, presenting data
Experience with electro-mechanical design and related manufacturing process including complex small-scale mechanical assemblies, design for assembly/manufacturing, interconnect design, FPCA/PCBA design, EE and ME component and material selection, design for EMI/RF, adhesive bonding, and system integration
Experience with mass production in domestic and overseas manufacturing on consumer products
Experience in DFx and for mechanical and electrical systems
Experience in consumer product in electro-mechanical and opto-mechanical interactions (materials, enclosures, displays, thermal solutions, cables/FPCs, connectors)
Experience with fabrication and assembly processes including joining methods, sealing methods, mechanical assembly methods, and assembly testing
Experience with managing external vendors to deliver on schedule
Experience with Geometric Dimensioning and Tolerancing (GD&T) and 2D/3D tolerance analyses
Experience with design for six sigma, inclusive of structure problem solving approach, design experimentation and optimization (DOE), root cause and defect/failure analysis, FMEA, FEA, reliability testing, statistical data analysis, manufacturing process knowledge (MSA/GRR)
Experience with statistical analysis, including usage of tools such as JMP and Minitab
Experience with 3D design tools and other CAD suites
Experience with mechanical tolerance analysis and tools such as CETOL and VSA
Experience with high speed automation, mechanized assembly, and testing for high volume products
MS Mechanical Engineering or equivalent experience
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